Cone Mill VS Hammer Mill

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Mazugi Milling

An yi amfani da injina na mazugi, ko na'urar allo na conical, a al'adance don rage girman sinadarai na magunguna cikin tsari iri ɗaya.Koyaya, ana iya amfani da su don haɗawa, sieving da watsawa.Sun zo da girma dabam dabam, ciki har da na'urorin dakin gwaje-gwaje na tebur zuwa cikakke, injina masu ƙarfi da ake amfani da su don manyan ayyukan sarrafa magunguna.

Yayin da amfani da injin mazugi ya bambanta, yanayin yin amfani da su a cikin magunguna ya haɗa da cire busassun kayan da ake samarwa yayin samarwa;sizing rigar granulated barbashi kafin bushewa;da sizing busassun granulated barbashi bayan an bushe su da kuma kafin a fara yin allura.

Idan aka kwatanta da sauran fasahohin niƙa, injin mazugi yana ba da wasu fa'idodi na musamman ga masana'antun magunguna.Waɗannan fa'idodin sun haɗa da ƙaramar amo, ƙarin girman barbashi iri ɗaya, sassaucin ƙira da mafi girman iya aiki.

Mafi sabbin fasahohin niƙa a kasuwa a yau suna ba da babban kayan aiki da rarraba girman samfur.Bugu da kari, suna samuwa tare da m sieve (allon) da impeller zažužžukan.Lokacin da aka yi amfani da shi tare da ƙananan kayan aiki, sieve na iya ƙara yawan abin da ake samu da fiye da kashi 50 idan aka kwatanta da injinan da aka ƙera tare da sanduna madaidaiciya.A wasu lokuta, masu amfani sun sami ƙarfin samar da naúrar har zuwa ton 3 a kowace awa.

Samun Niƙan Mazugi mara Ƙura

Sanannen abu ne cewa niƙa yana haifar da ƙura, wanda zai iya zama haɗari musamman ga masu aiki da kuma yanayin sarrafa magunguna idan ba a cikin kurar ba.Akwai hanyoyi da yawa don ƙura kura.

Niƙa Bin-to-bin cikakken tsari ne na layi wanda ya dogara da nauyi don ciyar da sinadarai ta hanyar injin mazugi.Masu fasaha suna sanya kwandon shara a ƙasan niƙa, kuma kwandon da aka ajiye kai tsaye sama da injin yana fitar da kayan cikin injin.Nauyin nauyi yana ba da damar abu ya wuce kai tsaye cikin kwandon ƙasa bayan niƙa.Wannan yana kiyaye samfurin ƙunshe daga farko zuwa ƙarshe, haka kuma yana sa canja wurin kayan cikin sauƙi bayan niƙa.

Wata hanyar kuma ita ce canja wuri, wanda kuma tsari ne na cikin layi.Wannan tsari yana ƙunshe da ƙura kuma ya sarrafa tsarin don taimaka wa abokan ciniki samun mafi girman inganci da tanadin farashi.Yin amfani da tsarin canja wurin injin in-line, masu fasaha za su iya ciyar da kayan ta hanyar mazugi kuma su fitar da su ta atomatik daga mashin injin.Don haka, daga farko har zuwa ƙarshe, an rufe tsarin gabaɗaya.

A ƙarshe, ana ba da shawarar niƙa mai keɓancewa don ƙunsar foda mai kyau yayin niƙa.Tare da wannan hanyar, mazugi na mazugi yana haɗawa tare da mai keɓancewa ta hanyar gyaran bangon bango.Flange da daidaitawar injin mazugi suna ba da izinin rarrabuwar jiki na kan mazugi na mazugi ta wurin sarrafawa wanda ke wajen mai keɓewa.Wannan saitin yana ba da damar yin kowane tsaftacewa a cikin keɓewa ta hanyar akwatin safar hannu.Wannan yana rage haɗarin ƙurar ƙura kuma yana hana canja wurin ƙura zuwa sauran wuraren da ake sarrafawa.

Hammer Milling

Hammer niƙa, wanda kuma ake kira turbo niƙa ta wasu masana'antun sarrafa magunguna, yawanci sun dace da bincike da haɓaka samfura, da ci gaba ko samar da tsari.Ana amfani da su sau da yawa a lokuta inda masu haɓaka magunguna ke buƙatar daidaitaccen rage ɓangarorin APIs masu wahala-zuwa niƙa da sauran abubuwa.Bugu da kari, ana iya amfani da injinan guduma don dawo da karyewar allunan ta hanyar nika su su zama foda don gyarawa.

Misali, bayan dubawa, wasu allunan ƙera ƙila ba za su kai matsayin abokin ciniki ba saboda dalilai daban-daban: taurin kuskure, rashin kyawun bayyanar, da kiba ko ƙarancin kiba.A waɗancan lokuta, masana'anta na iya zaɓar su niƙa allunan baya zuwa foda maimakon ɗaukar asara akan kayan.Sake niƙa allunan da gabatar da su baya cikin samarwa a ƙarshe yana rage sharar gida kuma yana ƙara yawan aiki.A kusan dukkanin yanayi inda tarin allunan bai dace da ƙayyadaddun bayanai ba, masana'antun na iya amfani da injin guduma don shawo kan lamarin.

Niƙan guduma suna iya yin aiki da gudu daga 1,000 rpm zuwa 6,000 rpm yayin da suke samar da kilogiram 1,500 a kowace awa.Don cimma wannan, wasu masana'antun suna zuwa sanye take da bawul mai jujjuyawar atomatik wanda ke ba masu fasaha damar cika ɗakin niƙa daidai da sinadarai ba tare da cikawa ba.Bayan hana cikawa, irin waɗannan na'urorin ciyarwa ta atomatik suna iya sarrafa kwararar foda a cikin ɗakin niƙa don haɓaka maimaita aiki da rage haɓakar zafi.

Wasu daga cikin ingantattun injinan guduma suna da taron ruwa mai gefe biyu wanda ke ƙara yuwuwar jika ko busassun sinadaran.Ɗayan gefen ruwa yana aiki azaman guduma don farfasa busassun kayan, yayin da gefen wuka zai iya yanka ta cikin jikakken kayan abinci.Masu amfani kawai suna jujjuya rotor bisa ga sinadaran da suke niƙa.Bugu da ƙari, ana iya juyawa wasu taruka na rotor don daidaitawa don takamaiman halayen samfur yayin da jujjuyawar injin ɗin ya kasance baya canzawa.

Ga wasu injinan guduma, ana ƙididdige girman barbashi bisa girman allo wanda aka zaɓa don niƙa.Niƙan guduma na zamani na iya rage girman kayan zuwa ƙanƙanta kamar 0.2 mm zuwa 3 mm.Da zarar an gama sarrafawa, injin yana tura ɓangarorin ta fuskar allo, wanda ke daidaita girman samfurin.Ruwa da allon suna yin tare don tantance girman samfurin ƙarshe.

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Lokacin aikawa: Agusta-08-2022